How to Maintain Your TocDem Hydraulic Hammer for Longevity

Hydraulic hammers are essential for modern construction, demolition, and utility work — especially in demanding environments where strength, precision, and endurance are crucial. TocDem’s range of hydraulic hammers is built with reliability in mind, but even the best equipment needs regular care to continue performing at its best.

This guide outlines the best practices to extend the life of your TocDem Hydraulic Hammer and ensure optimal performance on every job site.

Why Regular Maintenance Matters

Routine maintenance is key to:

• Avoiding unexpected breakdowns
• Reducing repair costs
• Extending the life of your equipment
• Improving operator safety
• Maintaining consistent worksite efficiency
  

Hydraulic hammers face heavy workloads. Improper care not only leads to faster wear but can cause serious internal damage and job delays.

Daily Maintenance Checklist

Before operating your TocDem Hydraulic Hammer each day, perform these checks:

• Visual Inspection
  Look for external damage, wear, or leaks.
  
• Check for Loose Bolts
  Ensure all bolts — especially tool retainers — are secure.
  
• Lubricate the Tool Bushing
  Apply TocDem-approved grease using a high-pressure grease gun. This prevents friction and overheating.
  
• Check Hydraulic Hoses
  Look for wear, cracking, or leaks around fittings.
  
• Inspect Nitrogen Pressure
  For models with nitrogen chambers, check that pressure is within the recommended range (usually every 40–50 hours).
  

Weekly & Monthly Preventive Checks

To prevent larger issues, do the following:

• Inspect Chisels & Tools
  Worn tools affect performance and can cause internal damage. Replace when needed.
  
• Hydraulic Flow & Pressure Validation
  Ensure the excavator’s flow and pressure match the hammer’s specifications.
  
• Monitor Unusual Vibrations
  Excessive noise or irregular operation can signal internal issues.
  
• Torque Check
  Re-torque all bolts to ensure structural integrity.
  

Maintenance Every 250–500 Hours

Longer-term preventive actions include:

• Seal Inspection & Replacement
  Worn seals lead to power loss. Replace them before they cause damage.
  
• Replace Bushings
  Tool bushings wear down over time and should be replaced to avoid piston misalignment.
  
• Piston and Cylinder Check
  Clean and inspect both for scoring or cracks.
  
• Check Hydraulic Oil Quality
  Dirty oil damages the hammer. Replace or filter oil as required.
  

Storage Guidelines

When your TocDem hammer isn’t in use:

• Store Indoors
  Keep it in a dry environment, away from dust or water.
  
• Cover Hydraulic Connections
  Use protective caps to prevent contamination.
  
• Apply Protective Grease
  Especially if the tool will remain unused for extended periods.
  
• Detach from the Carrier
  If possible, store the hammer separately from the machine.
  

Operating Best Practices

To avoid premature wear:

• Avoid Blank Firing
  Only strike when the tool is fully seated against the material.
  
• Operate in Short Bursts
  Prevent overheating by using the hammer in intervals.
  
• Do Not Use as a Lever
  Hydraulic hammers are not designed for prying or lifting.
  
• Train Your Operators
  Ensure everyone follows proper handling and safety procedures.
  

Safety Tips for Operators

• Always wear appropriate PPE
• Never stand under or close to the hammer while operating
• Avoid striking materials at awkward angles
• Follow manufacturer safety guidelines
  

Troubleshooting Common Issues

Issue	Possible Cause	Suggested Action
Low impact force	Worn chisel, low nitrogen, poor oil flow	Check and replace parts or re-pressurise
Excessive vibration	Worn bushings, loose bolts	Inspect and tighten or replace components
Hydraulic oil overheating	Prolonged operation, low-quality oil	Operate in bursts, replace with proper oil
Oil leaks	Worn seals or damaged hoses	Inspect and replace seals or hoses

Why Choose TocDem Hydraulic Hammers

TocDem TEB Hydraulic Hammers are engineered for tough tasks across demolition, trenching, and rock-breaking operations. Features include:

• Precision design for 0.8 to 55 tonne excavators
• Available with accessories and full spare parts support
• Supplied with a comprehensive 2-year warranty
  

TocDem products combine power with durability, offering reliable performance in any condition.

Browse our full range:
https://tocdem.com/tocdem-hydraulic-hammers/ 

About TocDem Attachments & Utilities

With over three decades of experience, TocDem is a trusted name in excavator attachments and utility solutions across the UK and Europe. We provide:

• Rapid product availability and UK-wide shipping
• Expert servicing and recalibration
• Genuine spare parts and technical guidance
• Unmatched after-sales support
  

Get in Touch

For advice, support or to request a product demo:

• Call / WhatsApp: 07415 838322
• Email: sales@TocDem.com
• Website: TocDem.com 

Let us help you keep your equipment running at its best.